Pallet Wrap

The Role of Pallet Wrap in Modern Logistics
Pallet wrap is an essential component in the shipping and storage of goods, ensuring the safe and efficient transport of items secured on pallets. By wrapping products tightly, pallet wrap minimises the risk of damage, reduces shifting during transportation, and protects items from external factors such as moisture, dust, and sunlight. Whether you’re shipping small quantities or managing large-scale logistics, using the right type of pallet wrapping material can greatly improve efficiency and protect your goods.

Types of Pallet Wraps
Pallet wrap comes in various forms, each suited to different applications. The most common types include pallet stretch wrap, pallet shrink wrap, black pallet wrap, and pallet machine wrap. Each serves a unique purpose based on the specific needs of the load, the desired level of protection, and the method of application.

Pallet Stretch Wrap
Pallet stretch wrap is a highly elastic plastic film used to secure items to a pallet. It works by stretching tightly around the goods, conforming to their shape while maintaining tension to keep everything in place. The elasticity of stretch wrap allows it to hold items securely without requiring heat or adhesives. It can be applied manually or with a machine, making it versatile for both small and large operations.
The flexibility and strength of stretch wrap make it ideal for securing a wide range of products, from lightweight boxes to heavy, bulky machinery. It’s a preferred option in many industries because of its ease of use, cost-effectiveness, and ability to maintain load stability during transit.

Pallet Shrink Wrap
Pallet shrink wrap differs from stretch wrap in its application method. Instead of being stretched around the goods, shrink wrap is applied loosely and then heated to shrink tightly around the load. This creates a tight, tamper-evident seal that not only holds items securely but also provides a strong protective barrier against external contaminants like dust and moisture.
Shrink wrap is particularly beneficial for loads with irregular shapes or fragile items that require extra protection. The heat-shrink process ensures that the wrap adheres closely to the goods, minimising movement and preventing damage. Industries that require a sealed environment, such as food and pharmaceuticals, often prefer shrink wrap for its superior sealing properties.

Pallet Machine Wrap
In high-volume environments, pallet machine wrap is often the preferred choice. Using automated machines, this wrap is applied quickly and efficiently, significantly reducing the time and labour involved in manual wrapping. Machine wrap uses a stretchable film similar to that used in manual applications but with far more consistency in application.
The machine can be programmed to control the tension, number of layers, and amount of film used, ensuring optimal coverage and protection with minimal waste. This makes pallet machine wrap an excellent option for large warehouses and logistics operations where efficiency and uniformity are crucial.

Pallet Wrap Shrink Wrap for High-Security Needs
Combining the qualities of stretch and shrink wrap, pallet wrap shrink wrap is often used for high-security purposes. The shrink feature helps to protect goods from tampering, while the stretch ensures the load stays in place. This dual-function wrap is particularly beneficial for industries that deal with sensitive or high-value goods, where both security and stability are priorities.

Choosing the Right Pallet Wrap
Selecting the right type of pallet wrap depends on several factors, including the nature of the goods, the method of transport, and the specific requirements of the shipping environment. For example, pallet shrink wrap is ideal for situations requiring a sealed, protective layer, such as when shipping perishables or goods that must remain uncontaminated. Stretch wrap, on the other hand, is more versatile and suitable for a wide range of loads.
The load’s weight and dimensions are also key considerations. Heavier or irregularly shaped loads may require a thicker, more durable wrap to ensure they stay secure during transport. Stretch wraps are available in varying thicknesses, with heavier-duty wraps providing more resistance to tears and punctures.

Benefits of Using Pallet Wrap
The primary benefit of using pallet wrap is the added stability it provides. By securing items tightly to a pallet, the risk of shifting, falling, or being damaged during transit is significantly reduced. This is particularly important for fragile or perishable items that could be easily damaged by excessive movement.
Pallet wrap also helps to prevent tampering and theft. By wrapping pallets tightly and using options like black pallet wrap, the contents are concealed, reducing the likelihood of theft during transit or storage. Shrink wraps, in particular, offer a tamper-evident seal that makes it clear if the load has been disturbed.

Sustainable Pallet Wrapping Options
As sustainability becomes a growing concern in logistics, many companies are turning to eco-friendly pallet wrapping solutions. Recyclable and biodegradable pallet wrap materials are now available, offering the same levels of protection and durability as traditional plastic wraps while reducing environmental impact. Choosing these sustainable options can help businesses meet environmental goals and contribute to a greener supply chain.

Maximising Efficiency with Pallet Wrapping Machines
For businesses dealing with high volumes of shipments, investing in a pallet wrapping machine can be a game-changer. Pallet machine wrap not only speeds up the wrapping process but also ensures a more consistent and even application of the wrap. By reducing human error and optimising film usage, machine wrapping helps cut down on material waste and improves overall operational efficiency.

What is the difference between shrink film and pallet wrap?
Shrink film uses heat to shrink tightly around products, creating a sealed barrier, while pallet wrap stretches around items to secure them without requiring heat.

What does micron refer to in pallet wrap?
Micron is a unit of measure for the thickness of pallet wrap. A higher micron count indicates a thicker, stronger wrap, suitable for heavier or more fragile loads.

What is pre-stretch pallet wrap?
Pre-stretch pallet wrap is film that has already been stretched during production. This makes it easier to apply, requiring less effort while providing consistent tension and load stability.

What is the best way to dispense pallet wrap?
The most efficient way to dispense pallet wrap is with a manual or automatic dispenser. Manual dispensers increase efficiency, while machines provide more consistent tension and reduce material waste.

Can you customise stretch wrap?
Yes, stretch wrap can be customised with options like colours, branding, and specific film characteristics to match particular packaging needs.

What is pallet wrap made of?
Pallet wrap is commonly made of low-density polyethylene (LDPE), a flexible and durable plastic that stretches to secure loads while offering protection from the elements.

Do you do a biodegradable pallet wrap film?
Yes, biodegradable pallet wrap films are available. These wraps decompose more quickly than standard plastic films and provide an eco-friendly alternative for shipping and storage.

Is pallet wrap safe for food?
Yes, pallet wrap can be safe for food, particularly if it meets food-grade standards. Specialised food-contact pallet wraps are available for direct contact with food products.

What is the difference between cast and blown pallet film?
Cast pallet wrap is smooth, clear, and stretches consistently, making it quieter during application. Blown film, on the other hand, is more puncture-resistant and offers superior load-holding strength but can be noisier when applied.

How do you wrap a pallet?
To wrap a pallet, start by securing the film to the base of the pallet. Then, wrap it tightly around the load, overlapping each layer while covering the top and sides to secure the items in place.